Nsafety and health in the iron and steel industry pdf

Safety and health in the iron and steel industry misrsteel. In this article we will discuss about the history and problems of the iron and steel industry. Safety organization is of prime importance in the iron and steel industry, where safety depends so much on workers reaction to potential hazards. Iron and steel sector naics 3311 and 3312 energy and ghg. Geologists recognise various types of iron ore, classified chiefly according to iron fe. Although the report focuses on accidents, a section discusses health issues including the growing problem.

Safety management, process safety leadership, steel industry. Pure iron has melting point of 1530 degree centigrade and density of 7. The iron and steel sector accounts for about 19% of global final energy use, about a quarter of direct co2 emissions from the industry sector, and roughly 3% of global ghg emissions, mainly co 2 oecd, iea, 2007. Iron and steel encyclopaedia of occupational health. The basic steel products industry is involved in manufacturing hot metal, pig iron, and silvery pig iron from iron ore and iron and steel scrap.

Energy eftciency and co2 reduction in the iron and steel industry 4 the eu27 iron and steel production sector employed about 360000 people in 20. Pdf steel manufacturing is an industry where safe working procedures are important, as workers face many risks due to the nature of the job. Raw iron, the immediate product of smelting iron ore with coke and limestone in a blast furnace. Figures for the steel industry are expected to continue to decline in the new scenario of the health crisis and its economic effects. Iron with a bit of carbon in it generally less than 1%. Safety and health in the iron and steel industry ilo. Energy efficiency and co reduction in the iron and steel industry. Whilst concerns for health and safety are as important in the fabrication works and steel mill as they are on site, it is at the erection stage where the most visible aspects of unsafe practice might become apparent. Safety and health in the steel industry worldsteel. Economic impact analysis of final integrated iron and. In fact it is believed that iron makes up about 5% by weight of the earths crust. Iron and steel industry unfortunately our affluent society has also been an effluent society hubert h. Economic impact analysis of final integrated iron and steel. Reduction in the iron and steel industry setis in brief the iron and steel industry is one of the big gest industrial emitters of co 2, accounting for between 4 % and 7 % of anthropogenic co 2 emissions globally.

Osha and the steel group case study, december 2005. It also converts pig iron, scrap iron, and scrap steel into steel, and hot rolls iron and steel into basic shapes such as plates, sheets, strips, rods, bars, and tubing. This report is one of a series covering the iron and steel industries of the individual european countries and is intended for consolidation later in a study of the european iron and steel industry as a whole to determine those areas with best prospects. A guide to health and safety regulation in great britain. The environmental, health, and safety ehs guidelines are. The health and safety of employees is crucial since it affects both economic and social factors. Search all available steel erection federal registers. Steel plays an important role in renewable energy technologies e. Safety and health guidance notes there are a number of safety and health best practice examples and guidance notes on specific topics available from worldsteels membershiponly platform.

The iron and steel industry in india is organised into three categories. The iron and steel industry is a very complex sector that is strongly related. Occupational exposures during iron and steel founding are carcinogenic to humans group 1. No data on the carcinogenicity to experimental animals of mixtures present in iron and steel founding were available to the working group. Iron making is the process of reduction of iron ore using the relevant reducing agent reductant. Occupational exposures during iron and steel founding cause cancer of the lung.

In the hardening shop in a special steel works a rack of incandescent rings had to be transported from the annealing furnace to the oil quenching bath in an ad joining shop. Department of community, occupational and environmental medicine, faculty of. The life cycle of a steel item in a multimaterial product source. Introduction to physical, human, indian and world geography covering topics like industrial location factors iron and steel industry iron and steel industry open hearth systemoxygen converter process and electric smelters industrial inertia steel industry in china automobile industry shipbuilding industry from ncert, nios, majid hussain, oxford atlas, gc leong, for upsc prelimn. The mini steel plant processing units in the iron and steel industry which accounts for. Health and safety in the steel industry guidance online. Information bulletin of the steel industry safety and health commission 1983. Shows how chaparral steel implemented its manager accountable for safety and health mash program to educate managers, supervisors, and team leaders about osha compliance, safe work practices, and companyspecific policies and procedures. Steel adds r26bn to the economic value of sas iron ore and if this capacity was lost it would add 1 percent of gdp to sas trade deficit. The regulation covers any facility that is engaged in iron or steel manufacturing, forming, and finishing, including coke manufacturing.

The level of per capita consumption of steel is treated as one of the important indices of the level of socioeconomic development and living standard of the people in any country. The health and safety toolbox how to control risks at work hsg 268. Occupational safety and health in the iron and steel industry. The iron and steel industry isi is the worlds biggest energyconsuming manufacturing industry with the largest share in the worlds economy. It is the largest industrial emitter and a prime focus for. International labour organization sectoral activities programme. Managers are responsible and accountable for safety and health performance. Provided by industry safety managers and based on actual working practice these can be utilised in any plant or company to prevent serious safety incidents. Overview of the iron and steel manufacturing sector the iron and steel sector is an essential part of the u.

The health, safety and protection of employees, equipment and the environment are of serious concern in a steel plant since steel plant is an industry of hazardous nature. As china is the worlds largest iron and steel producer, there is serious concern for it to increase energy efficiency and reduce co. The environmental impacts of iron and steel industry. Iron and steel manufacturing effluent guidelines us epa. Industry surveys consistently demonstrate that steel is the safest material choice. Automation and control in iron and steel industries. This code is dedicated to the memory of iron and steelworkers in all. Iron and steel industry,impact of iron and steel industry. Leading health and safety at work actions for directors, board members, business owners and organisations of all sizes.

This new code, which reflects the many changes in the industry, its workforce, the roles of the competent authorities, employers, workers and their organizations, and on the development of new ilo instruments on occupational safety and health, focuses on the production of iron and steel and basic iron and steel products, such as rolled and coated steel, including from recycled material. The iron, steel and ferroalloys group 3311 was the largest iron and steel industry group in ohio, with over 17,000 workers in 73 establishments of which over 15,300 worked in 67 iron and steel mills 331111. The paper presents a global perspective of the current technologies used for steel production and the steel markets. Xix automation and control in iron and steel industries jurgen heidepriem encyclopedia of life support systems eolss production control scheduling and setup in the metallurgical parts of an iron and steelworks is mainly done in a feedforward manner by engineers and technicians. Iron and steel industry report deloitte cis manufacturing. The highest impacts are in the categories of human health and climate change. It must work to develop modern methods and alternative efficient even be reduced the dust iron, emissions, pollutant gases, and making optimal designs for iron and steel plants, so that the environmental impact becomes minimal. The iron, steel and ferroalloys group 3311 was the largest iron and steel industry group in ohio, with over 17,000 workers in 73 establishments of which over. Humphrey the rapid rate of industrialization has been constantly deteriorating the air. Safety and health topics basic steel products hazards. Steel plays a vital role in the development of the nation. Health hazards of solvents exposure among workers in paint. It should be mentioned that the aim of the steel industry safety and health commission, which the high authority of the ecsc decided to set up in 1964j is to bring about an exchange of practical experience so as to find the most suitable solutions to the safety and health problems which it selects for study.

Feb 08, 2011 hazards and accidents in the iron and integrated steel industry recommendations to prevent and control exposure to safety awareness, it is sharing of kn slideshare uses cookies to improve functionality and performance, and to provide you with relevant advertising. Accordingly, three subgroups were set up the subgroupi on. Increased motor vehicle production will boost product sales, with production of medium and heavy trucks and buses recording the highest increase in output. About 2 million people are directly employed in the steel industry worldwide world steel association, 20. International labour organization sectoral activities programme code of practice on safety and health in the iron and steel industry meeting of experts to develop a revised code of practice on safety and health in the iron and steel industry geneva, 2005 this code is dedicated to the memory of iron and steelworkers in all. Iron and steel, like the cotton textiles, was known to india from time immemorial. An introduction to managing for health and safety indg 275. February results of crude steel production show a 6% reduction compared to the same month of 2019, 4.

Occupational safety and health in the iron and steel industry international labour office snippet view 1983. Norway the iron and steel industry english the world bank. Pig iron has a very high carbon content, typically 45%, which makes it very brittle and. Sail, tisco and rinl had a combined capacity of around 50% of indias total steel production capacity and production. Overview of iron and steel industry steel is crucial to the development of any modern economy and is considered to be the backbone of human civilisation. Safety and health in the steel industry worldsteel position paper. To do this, the gantry crane near the fur nace had to pick up the rack with the rings and place it on a trolley, to be transported into the adjoining shop. Safety and health excellence recognition a good practice or a good idea that works well in one plant can also be a success in another plant and prevent injuries and save lives. Norway the iron and steel industry english abstract. Steel industry has been reducing the need for raw materials and encouraging reuse of existing products.

As co 2 emissions are linked to the chemical reaction for the reduction of iron. Process safety management in tata steel europe the. The iron and steel industry is a basis for the development of a number of industries in the global economy. Changes in price and quantity in these markets are used to estimate the facility, market, industry, and social impacts of the integrated iron and steel regulation. This new code, which reflects the many changes in the industry, its workforce, the roles of the competent authorities, employers, workers and their organizations, and on the development of new ilo instruments on occupational safety and health, focuses on the production of iron and steel and basic iron and steel products. Code of practice on safety and health in the iron and steel industry. Occupational exposures during iron and steel founding are carcinogenic to.

In the past 40 years there has been a 50% reduction in energy consumption in the industry in europe. The balling area contains five balling drums, each of which is normally lined with steel mesh on which iron ore builds up during the balling operation. Growing demand from the building and construction industry owing to rapid infrastructure initiatives undertaken by governments especially in the emerging regions is projected to aid in industry growth. Energy efficiency and co reduction in the iron and steel. Iron and steel industry in india economics discussion. The duty of care and social responsibility demands that everyone is able to work in a safe and healthy work environment. It is widely distributed, combined with oxygen as iron oxides. Moreover, the iron and steel industry is closely related to the chemical industry and light industry. Manufacturing energy use and greenhouse gas emissions analysis 99 2. Steel erection occupational safety and health administration. Six safety and health principles for the steel industry all injuries and workrelated illness can and must be prevented.

Clarification of oshas enforcement policies relating to floorsnets and shear. Safety organization is of prime importance in the iron and steel industry, where safety depends so much on. Norway the iron and steel industry english the world. Information bulletin of the steel industry safety and health. Hazards and accidents in the iron and integrated steel industry recommendations to prevent and control exposure to safety awareness, it is sharing of kn slideshare uses cookies to improve functionality and performance, and to provide you with relevant advertising.

Information bulletin of the steel industry safety and. Safety and health topics basic steel products hazards and. Enhancement of steel industry safety training through. International labour organization sectoral activities. Current status of steel industry the production of steel accounts for approximately 5% of total co2 emissions. Protecting the safety and health of everyone who works in or around the steel industry is of vital importance to all our members.